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VH-71: how the new Marine One cost more than Air Force One, then was cancelled

· 9 min read VH-71: how the new Marine One cost more than Air Force One, then was cancelled

The United States government spent something close to $3 billion on a new presidential helicopter and never took delivery of a single operational aircraft. That is not a rhetorical framing. It is the Government Accountability Office's own accounting of the VH-71 Kestrel, the program meant to replace the aging Marine One fleet after the attacks of 11 September 2001. The requirement was real. The execution collapsed. And by the time the Navy formally terminated the contract on 1 June 2009, the projected price for the full 28-aircraft fleet had roughly doubled from about $6.5 billion to more than $13 billion, a per-aircraft figure that the press widely reported as exceeding the cost of Air Force One itself.

This is a discrete, unusually well-documented weapons-acquisition case study. Almost every figure is unclassified, traceable to a GAO report, a Congressional Research Service backgrounder, or contemporaneous Navy announcements. What follows is what the record establishes, in dated numbers, with the honest failure critique and the honest mission defense set side by side.

What the VH-71 was, and where it came from

The VH-71 grew out of the post-9/11 VXX requirement: replace an aging Marine One fleet with a hardened helicopter capable of survivable flight and secure communications for the President. On 28 January 2005, the Department of Defense selected the Lockheed Martin and AgustaWestland US101 airframe over a competing Sikorsky design. In July 2005 the aircraft was designated the VH-71 Kestrel.

The airframe itself was not an American clean-sheet design. It was the European AW101, also known as the EH101, marinized and adapted as the "US101" for the U.S. team, which paired Lockheed Martin Systems Integration in Owego, New York, with AgustaWestland and Bell. That choice, a mature foreign airframe integrated by an American prime contractor, was supposed to reduce risk. The initial 2005 award was a $1.7 billion System Development and Demonstration contract. GAO cites the original 2005 estimate to develop and procure the full 28-aircraft fleet at about $6.5 billion. (Some press and CRS accounts cite a figure closer to $6.1 billion at contract signing; the variance is real, and the GAO $6.5 billion baseline is used here as the headline.)

What the record establishes

The GAO's lessons-learned report on the Presidential Helicopter Program, GAO-11-380R, lays out the failure mode plainly. Costs spiraled as requirements grew: survivability, hardening, and secure-communications demands were piled onto an airframe that was already being designed, tested, and produced concurrently. Concurrency means the program committed to building aircraft before the design was proven. When a late review found the design inadequate to the growing requirements, there was no cheap way back.

The numbers moved in one direction. By March 2008 the program was projected at $11.2 billion, roughly $400 million per helicopter. By December 2008 and into March 2009, the projected total for the planned 28 VH-71s exceeded $13 billion, which by GAO's figure put per-aircraft cost above $500 million. GAO's own framing is that the cost estimate roughly doubled from the $6.5 billion 2005 baseline.

That cost growth crossed a statutory red line. The program triggered what GAO characterizes as a critical Nunn-McCurdy breach. Specifically, GAO found program acquisition unit cost growth of more than 50 percent above the original acquisition program baseline, the threshold that would have required the Pentagon to formally certify the program to Congress in order to continue. It did not continue.

The timeline

  • 28 January 2005: DoD selects the Lockheed Martin and AgustaWestland US101 airframe; initial $1.7 billion SDD contract, with the full 28-aircraft program estimated at about $6.5 billion.
  • July 2005: Aircraft designated VH-71 Kestrel.
  • March 2008: Projected program cost reaches $11.2 billion, about $400 million per helicopter.
  • December 2008 to March 2009: Projected total for 28 aircraft exceeds $13 billion; the program breaches the critical Nunn-McCurdy threshold.
  • February 2009: At a fiscal-responsibility summit, President Obama publicly questions the program, remarking that the helicopter he has "seems perfectly adequate" and that procurement "has gone amok."
  • 6 April 2009: The FY2010 defense budget, reflecting Defense Secretary Robert Gates's decision, excludes VH-71 funding.
  • 1 June 2009: The Navy, through NAVAIR, formally terminates the contract. No operational presidential helicopter has been delivered.
  • June 2011: Canada purchases the nine test airframes for about $164 million as a spare-parts source.
  • May 2014: Sikorsky wins the recompeted VXX requirement with a roughly $1.24 billion development award for the successor, the VH-92A.
  • August 2024: The final VH-92A is delivered, completing the 23-aircraft successor fleet.

The money, in three distinct buckets

The single most important thing to get right about the VH-71 is that three different dollar figures are in circulation, and conflating them distorts the story. They are not interchangeable.

What was spent before cancellation. GAO states that DoD terminated the program "following the expenditure of close to $3 billion." Press accounts commonly cite roughly $3.2 billion. This is the money actually paid out.

The total cost of the cancelled effort. Some accounts put the full cost of the cancelled program at about $4.4 billion. That larger figure bundles the spending together with taking delivery of the nine test airframes and the termination liabilities. It is not $4.4 billion on top of the nine airframes; the nine are counted inside it.

The projected total that was never spent. The roughly $13 billion figure for 28 aircraft was the projection for the full program had it continued. It is the number that shows how far the estimate had run, not a sum that was ever disbursed.

So: about $3 billion spent, up to about $4.4 billion as the total cost of the cancelled effort, and a roughly $13 billion projection for a fleet that was never built. Keeping those distinct is the difference between an accurate account and a misleading one.

Two of those airframes' fates are worth noting for scale. Nine VH-71 test and pre-production aircraft had been built when the program was cancelled. In June 2011, Canada purchased all nine for about $164 million, along with more than 800,000 spare parts and test equipment, to serve as a parts source for its AgustaWestland CH-149 Cormorant search-and-rescue fleet. Seven of the nine remained airworthy after sensitive components were stripped. None of the nine was ever a presidential-configured, operational Marine One helicopter. "Zero operational presidential helicopters delivered" is the literal, accurate summary.

The Air Force One comparison

The line that gave this program its lasting notoriety is that the new Marine One would cost more than Air Force One. That comparison is genuine and was widely repeated, but it deserves an honest label. It is a press framing that set the projected per-helicopter cost against the much older VC-25 program, the pair of modified 747s that serve as Air Force One. It is not an official GAO or audit finding, and it compares a per-unit helicopter cost against a decades-old aircraft program. Reported accurately, it is a striking and defensible comparison. Presented as an audit conclusion, it would be wrong.

The frequently quoted "a $400-million helicopter" phrasing attributed to President Obama is likewise a press paraphrase rather than a verified verbatim quote. His documented February 2009 remarks were that the helicopter he had "seems perfectly adequate" and that the procurement "has gone amok." The $400 million per-aircraft figure is sound; the exact phrasing is best attributed as reported.

The failure critique and the mission defense

Here the two honest verdicts sit next to each other.

The efficiency critique. By the standards of program management, the VH-71 is a textbook acquisition failure. Roughly $3 billion, and up to about $4.4 billion counting the nine delivered airframes and termination costs, was spent over more than four years, and not one operational presidential helicopter resulted. The core driver was uncontrolled requirements growth: survivability, hardening, and secure-communications demands were loaded onto an airframe that was already in concurrent development, test, and production. The projected total ballooned from about $6.5 billion in 2005 to more than $13 billion for 28 aircraft by 2009, pushing per-aircraft cost past $400 million and, by widely reported comparison, past the cost of Air Force One. The program triggered a critical Nunn-McCurdy breach, the statutory red line for runaway unit-cost growth, and was terminated. The nine airframes went to Canada for parts at pennies on the dollar. GAO's own report reads the episode as a clean case study in concurrency risk, requirements creep, and the failure to match capability demands to resources before committing to production.

The public-good defense. The underlying mission was legitimate and serious. Secure, survivable transport for the President is a real national requirement, and the post-9/11 rationale for a hardened, communications-capable replacement of an aging Marine One fleet was not frivolous. The failure was in execution: an over-aggressive schedule, design-while-you-build concurrency, and unmanaged requirements growth. Crucially, the government did not abandon the need. After cancellation, the VXX requirement was recompeted on more disciplined terms and became the Sikorsky VH-92A Patriot, built on a mature, in-production airframe with firmer requirements. Sikorsky won a roughly $1.24 billion development award in May 2014, and the FY2015 program estimate was about $4.718 billion for 23 helicopters, roughly $205 million each. GAO reported the successor as stable and making progress, and the program is now complete: the final VH-92A was delivered in August 2024, for a fleet of 23 aircraft. The successor did face its own schedule and communications-suite challenges, but it delivered.

Read together, the VH-71 is best understood not as an argument against replacing an aging presidential fleet, but as an argument for acquisition discipline: stable requirements, mature technology, and no design-while-you-build concurrency. The need was answered, on the second attempt, for a fraction of the projected VH-71 cost.

Fact-check notes and sources

  • US101 airframe (Lockheed Martin/AgustaWestland) selected 28 January 2005; designated VH-71 Kestrel July 2005; grew out of the post-9/11 VXX requirement. Wikipedia, citing the DoD selection announcement.
  • Initial $1.7 billion System Development and Demonstration contract (2005); GAO cites about $6.5 billion as the original 2005 estimate for the full 28-aircraft program (some press/CRS accounts cite about $6.1 billion at signing). GAO-11-380R.
  • Projected cost reached $11.2 billion by March 2008 (about $400 million per helicopter) and exceeded $13 billion for 28 aircraft by December 2008 to March 2009; GAO frames the estimate as roughly doubling from the $6.5 billion baseline. GAO-11-380R; Wikipedia.
  • Critical Nunn-McCurdy breach: GAO found program acquisition unit cost growth of more than 50 percent above the original acquisition program baseline, the certify-or-terminate trigger. GAO-11-380R.
  • The "more expensive than Air Force One" comparison is a widely reported press framing (per-unit helicopter cost versus the older VC-25 program), not an official audit finding, and is attributed as reported. Gizmodo.
  • President Obama's documented February 2009 remarks were that his current helicopter "seems perfectly adequate" and that procurement "has gone amok"; the exact "$400-million helicopter" phrasing is a press paraphrase, not a verified verbatim quote. Gizmodo.
  • Gates's FY2010 budget (announced 6 April 2009) excluded VH-71 funding; the Navy, through NAVAIR, formally terminated the contract on 1 June 2009, with no operational presidential helicopter delivered. NAVAIR.
  • GAO: DoD terminated "following the expenditure of close to $3 billion"; separate accounts put the total cost of the cancelled effort at about $4.4 billion (spending plus the nine delivered airframes plus termination liabilities). These are distinct from the roughly $13 billion projected full-program figure. GAO-11-380R.
  • Nine test/pre-production airframes were built and sold to Canada in June 2011 for about $164 million as a spare-parts source for the CH-149 Cormorant fleet; they were never presidential-configured operational aircraft. Wikipedia.
  • Congressional analysis of the cost growth, Nunn-McCurdy breach, and cancellation. CRS RS22103 (via FAS).
  • Successor Sikorsky VH-92A Patriot: roughly $1.24 billion development award in May 2014; FY2015 estimate about $4.718 billion for 23 aircraft (roughly $205 million each); GAO reported the program as stable and progressing, and the final aircraft was delivered in August 2024. GAO-18-359; Wikipedia, VH-92 Patriot.

Related reading

This post is informational and journalistic, not legal or financial advice. It describes public programs and documented events; mentions of third parties are nominative fair use and no affiliation is implied.

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